Several Options in Mailer Box Styles for Your Products

Mailer boxes are an important part of any business’s packaging and shipping needs. In today’s market, there are many different types of mailer boxes available to choose from, depending on what your business needs. Some mailer box options include corrugated cardboard, PVC, plastic, and metal boxes. 

To get started on your packaging journey, it’s important to understand which type of mailer boxes best suit your needs. Knowing the differences between each option will help you decide which material and design work best for both your budget and customer satisfaction. With these tips in mind, you are ready to start shopping for the perfect mailer box. 

Corrugated Cardboard 

Corrugated cardboard is the most common type of mailer box and is widely use for mailing small items like books, magazines, or brochures. Corrugated cardboard provides excellent protection during transit since it is lightweight yet strong enough to resist wear and tear. This type of box also comes in a range of sizes and shapes to suit different needs. 

PVC or Plastic 

PVC or plastic boxes are another popular choices for mailing smaller items. They provide excellent strength and durability to protect your items during transit while also being lightweight and cost-effective. PVC mailer boxes come in a wide range of sizes, colors, and shapes to fit different packaging needs. 

Metal Mailer Boxes 

Metal mailer boxes are ideal for heavier items such as electrical equipment or automotive parts. These types of boxes offer superior protection since they can withstand extreme temperatures, humidity, and other environmental conditions. Metal mailer boxes are available in various sizes, styles, and colors to suit whatever you need them for.  

Foam Mailer Boxes 

Foam mailer boxes are great for sending fragile items such as electronics or glassware. This is because they offer superior cushioning, which helps protect contents when they’re on their way to the customer. Foam mailer boxes are available in various sizes and colors, so you can find one that matches your product packaging needs perfectly. 

Kraft Mailer Boxes 

Kraft mailer boxes are made from recycled paper materials, which makes them an environmentally friendly option for packaging products. mailer boxes can be customize with your company logo or design to give your product a professional look. They are affordable and offer good protection for lightweight items. 

Chipboard Mailer Boxes 

Chipboard mailer boxes are a good option for mailing heavy or large products that may require extra padding and cushioning. They are made from high-strength chipboard, which is resistant to damage, so you can be sure your product will arrive in perfect condition. Chipboard mailers come in different sizes and colors, so you can find the perfect one for your needs. 

Foam-Lined Mailer Boxes 

Foam-lined mailer boxes provide extra cushioning and protection during transit. These boxes feature an inner foam lining that creates a soft barrier between the product inside and any external shock or vibration from being bump around in transit. The foam helps prevent dents, scratches, and other damage due to rough handling. 

Rigid Mailer Boxes 

Rigid mailer boxes offer the most protection for your products. These heavy-duty boxes are made from thick cardboard or plastic and feature a rigid construction that completely encases the item inside to protect it from external forces like shock and vibration. Of all the mailer box types, these provide the best defense against accidental drops during transit. 

Customized Mailer Boxes 

Customized mailer boxes are the perfect choice if you need an exact fit for your product or want to include specific branding elements on your packaging. Just let us know what size you need and any additional requirements you have, and we’ll create a custom mailer box that fits your needs. We can even do print-on-demand if you require a specific logo or graphics to be include on the packaging. 

Collapsible Mailer Boxes 

Collapsible mailer boxes are great for items that don’t need extra protection during transit and for businesses looking for an economical solution to their packaging needs. These lightweight boxes collapse down when not in use, which makes them easy to store and transport, and they come in a variety of sizes so you can find one that perfectly fits your product. They may not provide as much protection as rigid mailers, but they still make an excellent choice for lighter items like books and clothing. 

Multi-Piece Mailer Boxes 

Multi-piece mailer boxes are great for more fragile items and pieces that need a bit more protection during transit. These boxes come with pre-make sides, top, and bottom pieces, so they can easily be assembled without any extra tools or adhesives. They often feature reinforced edges and cushioning material to help protect the product against bumps and vibrations. 

Paperboard Mailer Boxes 

Paperboard mailer boxes provide excellent protection for your items while still being lightweight and cost-effective. Their sturdy construction makes them well-suited to carrying heavier products without sacrificing durability. The material is also eco-friendly, which makes it an attractive choice for businesses looking to reduce their carbon footprint. Paperboard mailers come in a variety of sizes and styles, so you can easily find the right box for your needs. 

Flexible Poly Mailer Boxes 

Flexible poly mailer boxes offer the convenience of being able to fit into any size envelope or shipping pouch. They are ideal for items that need to be sent securely and safely, like documents or small electronics. They come in a variety of sizes and styles, so you can easily find the right box for your product. The flexible material is also resistant to moisture and other environmental hazards, protecting your contents from any potential damage during shipping. 

Finally, metal mailer boxes are design for very heavy items such as tools and machinery parts due to their extra-strong construction. Metal boxes typically feature additional layers of protection with foam padding inside the box. This helps protect contents from shock and vibration during transit. You can buy these boxes at  

These days, businesses have begun using bubble mailer boxes as a packaging option. These lightweight mailers offer protection against moisture and dirt, keeping products safe during shipping. The added benefit is that these mailers don’t use any padding or cushioning material, so you can save on costs associated with packing materials. 

No matter what type of mailer box you’re looking for, there’s an option that will fit your needs. With the right knowledge and research, you’ll be able to find the perfect mailer box to keep products safe during shipping. Looking into the different types available is a great way to ensure you get the most out of your packaging budget! 

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